ps泡沫片材机
全自动ps泡沫片材机,出厂单价48万
Ⅰ主要技术参数 Main parameters
项目 Item | 单位 Unit | 参数 Parameter | 备注 Remark |
型号Model |
| FS-FPP70-90 |
|
适用材料Applicable materials |
| PS |
|
成型片材厚度Forming sheet thickness | mm | 1-3 |
|
标准片材宽度Standard sheet width | mm | 540-1080 | 更换定型桶宽度可调Replace Shaping barrel adjust width |
发泡倍率Foaming rate |
| 12-20 |
|
制品容重Bulk weight of product | Kg/m³ | 30-35 |
|
制品导热系数Thermal conductivity of product | W/m.k | 0.021-0.038 |
|
产量Output | kg/h | 70-100 |
|
整机额定功率Rated power | Kw | 120 |
|
电源Power supply |
| 三相three phase 380v/50Hz |
|
外形尺寸External dimension | mm | 22000×7000×3000 |
|
整机重量Complete machine weight | Ton | 约10 About 10 |
|
Ⅱ生产工艺流程图 Production process chart
|
| 原料 Raw material | → | 入库 Warehouse entry |
↓ | ↑ | |||
混合 To mix | 打包贴标 Pack and Label | |||
发泡剂 Vesicant | ↓ | ↑ | ||
↓ | 投入料斗 Input hopper | 卷取 Roll on | ||
发泡剂注入系统 Vesicant injecting system | ↓ | ↑ | ||
↓ → → | 一级挤出机塑化混合 The first stage extruder, plasticize mix | 静电消除 Electrostatic elimination | ||
| ↓ | ↑ | ||
| 过滤挤出 Filter and Extrude | 牵引展平 pull and flatten | ||
| ↓ | ↑ | ||
| 二级挤出机熔融The second stage extruder, melting mixing | 冷却剖切 Cooling and cutting | ||
| ↓ | ↑ | ||
| 机头模具挤出 Through the extrusion die head | 定型桶定型 Shaping barrel shape |
Ⅲ技术配置 Technical configuration
A.自动上料系统 Automatic feeding system
1.上料形式 Feeding style
螺旋上料 Screwed feeding
2.主要参数 Main parameters
上料能力 Feeding capability (kg/h) | 150 | |
储料箱容积 Storage bin volume (kg) | 300 | |
电机功率 Motor power (kw) | 1.5 |
B.一级挤出机 The first stage extruder
螺杆,机筒材质 Screw and barrel material
38CrMoAlA 氮化处理 38CrMoAlA nitriding treatment
2. 主电机形式 Main motor style
交流电机配变频调速 Three-phase asynchronous motors with frequency converters
3. 减速机 Speed reducer
挤出机专用减速机,硬齿面,高扭矩,低噪音
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. 加热器 Heater
铸铝加热器,固态继电器无触点输出,智能温控仪控温 Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
5. 技术参数 Technical parameters
驱动电机功率 Driving motor power(kw) | 37 | |
螺杆直径 Diameter of screw bolt (mm) | ||
螺杆长径比 L/D ratio of screw bolt | 30:1 | |
60 | ||
7 | ||
加热功率 Heating power (kw) | 28 |
C.发泡剂注入系统 Vesicant injecting system
1. 泵种类 Sort of pump
柱塞式高精度高压计量泵,配单向阀控制 注入量由柱塞行程控制
Plunger type high precision and high pressure measuring pump, to match one-way valve to control, the injection volume is controlled by plunger lift
2. 主要技术参数 Main technical parameters
发泡剂种类 Sort of vesicant | F142B或丁烷 Freon or butane | |
40 | ||
30 | ||
压力表 Pressure gauge(Mpa) | 0-60 | |
电机功率 Motor power(kw) | 2.2 |
D.液压不停机自动换网系统 Non-stop machine hydraulic automatic replace filter system
1. 形式:液压快速换网器 Form:hydraulic quickly net changing device
2. 主要参数 Main parameters
油泵电机功率 Oil pump motor power (kw) | 4 | |
油泵压力 Oil pump max pressure (Mpa) | 20 | |
Filter board quantity | 4个4Piece | |
加热功率 Heating power (kw) | 8 |
E.二级挤出机 The second stage extruder
1. 螺杆,机筒材质 Screw and barrel material
38CrMoAlA 氮化处理 38CrMoAlA nitriding treatment
2. 主电机形式 Main motor style
交流电机配变频调速 Three-phase asynchronous motors with frequency converters
3. 减速机 Speed reducer
挤出机专用减速机,硬齿面,高扭矩,低噪音
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. 加热器 Heater
铸铝加热器,固态继电器无触点输出,智能温控仪控温Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
5. 冷却降温方式 Cooling and temperature-reduction style
水循环冷却,带自动旁路系统 Circulating water cooling ,automatic bypass system.
技术参数 Technical parameters
驱动电机功率 Driving motor power (kw) | 45 | |
螺杆直径 Diameter of screw bolt (mm) | Φ90 | |
螺杆长径比 L/D ratio of screw bolt | 30:1 | |
30 | ||
8 | ||
加热功率 Heating power(kw) | 40 |
F.挤出机头和模具 Extruder head and mold
结构 Structure
Round of the extruder head,mold mouth can adjust
2. 材质 Material
优质模具钢,经热处理,流道表面粗糙度:Ra0.025μm:
High quality tool steel,heat-treated,flow channel surface roughness: Ra0.025μm
主要技术参数 Main technical data
模口直径 Diameter of mold orifice | 依制品宽度确定 Depend on the width of products | |
温度控制区数 Quantity of temperature control zones | 2 | |
Accuracy of temperature control(℃) | ±1 | |
加热功率 Heating power(kw) | 5 |
G.定型、冷却及切割系统 Shaping cooling and cutting system
冷却方式:定型桶水冷加外部风环风冷 Cooling style:shaping barrel cools with water and external wind-ring
结构:定型桶,切割刀及机架组成 Structure:shaping barrel, cutting knife and rack components
主要参数 Main technical parameters
Shaping barrel size(mm) | 长720,直径依要求定做length 720 Diameter done as requirement | |
Blower power (kw) | 三相 0.55 Three phrase0.55 |
H.牵引系统 Pulling system
牵引方式:四辊平行牵引,气动压紧。Pulling style:four-roller parallel pull, compress with air drive
驱动电机形式:交流电机,变频调速,减速机变速。Driving motor form:AC-motor, frequency conversion velocity modulation, speed reducer changes speed
3.主要参数 Main parameters
4个4pieces | ||
牵引辊规格 Pulling roller size (mm) | Φ260×1300 | |
电机功率 Motor power (kw) | 1.5 |
I.静电消除系统 Electrostatic elimination system
采用杆式离子棒消静电系统,工作电压7千伏以上,能产生高效、强力的离子风,有效消除静电危险。
J.卷取系统Winding system
形式 Form
双臂气涨轴式 Double-arm air shaft type
主要技术参数 Main technical parameters
卷取重量Coiling weight(kg) | 40 Maximum40 | |
卷取直径 Coiling diameter (mm) | 1100 Max 1100 | |
长度控制 Length control | 计米器控制,长度可调Meter counter control, adjustable length | |
传动电机 Driving motor | 力矩电机8n.m×2台 Torque motor 8n.m×2 sets |
M.电气控制系统 Electric control system
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